Electric Vehicle - Design & Integration
The global shift toward sustainable mobility is driving the need for skilled professionals in electric vehicle (EV) technology. Electric Vehicle Design and Integration is a comprehensive, application-focused course that covers EV architecture, powertrain, batteries, traction motors, electronics, and system-level integration. Learners gain practical insights into safety, regulatory compliance, cost optimization, and risk mitigation through tools like root cause analysis and FMEA. By blending theory with real-world engineering, the course prepares students and professionals to design, integrate, and deploy safe, reliable, and efficient EV solutions.
₹31999.00 ₹39999.00 20% OFF
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Program Overview
✓ Gain a complete understanding of EV fundamentals including the EV landscape, need for EVs, battery systems, traction motors, power electronics, charging options, and thermal management.
✓ Learn how key EV subsystems work together by studying vehicle systems & dynamics, ePowertrain integration, MCU/VCU architecture, BMS functions, control strategies, calibration, and diagnostics.
✓ Understand engineering, safety, and compliance essentials covering RCA/FMEA, customer usage mapping, component sizing, deriving vehicle specifications, regulations, homologation, and high-voltage/functional safety.
✓ Explore advanced and emerging EV technologies such as telematics, OTA updates, EV supply chains, fuel cells, charging & hydrogen infrastructure, and total cost of ownership (TCO).
Skills you'll Gain:
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Program Instructor
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Vikrant Vaidya
1 Courses • 17 Students
24+ years’ experience in global automotive design and product development on multiple EVs and Hybrid vehicle platforms, specializing in model-based design, calibration, testing, and system integration; a Six-Sigma Green Belt with 3 inventions in battery & hybrid electric vehicles. He earned his Master's degree in Energy Systems Engineering from the University of Michigan and his Bachelor's in Mechanical Engineering from Nagpur University.
Program Curriculum
4 Subjects
Course 01 - EV Technologies
38 Exercises • 45 Learning Materials
Module 01: Course Introduction, Need of EV & Context
Course Introduction
[Learning Session] Need of EVs
[Quick Knowledge Check] Need of EVs
[Learning Session] Vehicle Classification
[Quick Knowledge Check] Vehicle Classification
[Learning Session] Global e-Mobility Trends
[Quick Knowledge Check] Global e-Mobility Trends
[Learning Session] Trends in e-Mobility & Vehicle Electrification
[Quick Knowledge Check] Trends in e-Mobility & Vehicle Electrification
Feedback Form - Course Introduction, Need of EVs & Context
Summary - Course Introduction, Need of EV & Context
Module End Exam - Course Introduction, Need of EV & Context
Module 02: Battery - Unit cell and Pack
[Learning Session] Battery Basics - Electrochemistry
[Quick Knowledge Check] Battery Basics - Electrochemistry
[Learning Session] Battery Specifications - C-Rate and Capacities
[Quick Knowledge Check] Battery Specifications - C -Rate and Capacities
[Learning Session] Battery Specifications - OCV, SoC, DoD
[Quick Knowledge Check] Battery Specifications - OCV, SoC, DoD
[Learning Session] Battery Specifications - SoH, Battery Life, Cell Voltage & Internal Resistance
[Quick Knowledge Check] Battery Specifications - SoH, Battery Life, Cell Voltage & Resistance
[Learning Session] Li-ion Cell Chemistries and Sub-Chemistries
[Quick Knowledge Check] Li-ion Cell Chemistries and Sub-Chemistries
[Learning Session] Li-ion Technology Advancements in EV
[Quick Knowledge Check] Li-ion Technology Advancements in EV
[Learning Session] Cell Form Factors
[Quick Knowledge Check] Cell Form Factors
[Learning Session] Unit Cell to Battery System
[Quick Knowledge Check] Unit Cell to Battery System
[Learning Session] Heat Generation and Thermal Runaway
[Quick Knowledge Check] Heat Generation and Thermal Runaway
Feedback Form - Battery - Unit Cell Pack
Summary - Battery - Unit cell and Pack
Module End Exam - Battery-Unit cell and Pack
Module 03: Traction Motors & Regeneration
[Learning Session] Electric Machine Basics
[Quick Knowledge Check] Electric Machine Basics
[Learning Session] Types of Motors
[Quick Knowledge Check] Types of Motors
[Learning Session] Electric Machines: Propulsion
[Quick Knowledge Check] Electric Machines: Propulsion
[Learning Session] Electric Machines: Regeneration
[Quick Knowledge Check] Electric Machines: Regeneration
Feedback Form - Traction Motors & Regeneration
Summary - Traction Motors & Regeneration
Module End Exam - Traction Motors & Regeneration
Module 04: Power Electronics and Power Converters
[Learning Session] Power Converter Requirement in EV
[Quick Knowledge Check] Power Converter Requirement in EV
[Learning Session] Typical PE Architecture in EV
[Quick Knowledge Check] Typical PE Architecture in EV
[Learning Session] Switch Mode Power Electronics
[Quick Knowledge Check] Switch Mode Power Electronics
[Learning Session] AC to DC Rectifiers
[Quick Knowledge Check] AC to DC Rectifiers
[Learning Session] DC to AC Inverters
[Quick Knowledge Check] DC to AC Inverters
[Learning Session] Bi-Directional DC to DC Converters
[Quick Knowledge Check] Bi-Directional DC to DC Converters
[Learning Session] Switched Mode System: Advantages and Challenges
[Quick Knowledge Check] Switched Mode System: Advantages and Challenges
[Learning Session] Solid State Switching: Wide band Gap Devices
[Quick Knowledge Check] Solid State Switching: Wide band Gap Devices
[Learning Session] Power Electronics: Regulatory Compliance Requirement
[Quick Knowledge Check] Power Electronics: Regulatory Compliance Requirement
Feedback Form - Power Electronics and Power Converters
Summary - Power Electronics and Power Converters
Module End Exam - Power Electronics and Power Converters
Module 05: Introduction to Fuel Cells for Evs
[Learning Session] Fuel Cell Basics
[Quick Knowledge Check] Fuel Cell Basics
[Learning Session] Fuel Cell Construction, PEM and BoP
[Quick Knowledge Check] Fuel Cell Construction, PEM and BoP
[Learning Session] Illustration of Truck Battery Sizing, Effect of Range
[Quick Knowledge Check] Illustration of Truck Battery Sizing, Effect of Range
[Learning Session] Effect of Energy Density for Fuel Cells, Powertrain Layout Comparison
[Quick Knowledge Check] Effect of Energy Density for Fuel Cells, Powertrain Layout Comparison
[Learning Session] Key Cell Specifications and Comparison: Pure EV vs Fuel Cell EV
[Quick Knowledge Check] Key Cell Specifications and Comparison: Pure EV vs Fuel Cell EV
Feedback Form - Introduction to Fuel Cells for Evs
Summary - Introduction to Fuel Cells for EVs
Module End Exam - Introduction to Fuel Cell for EVs
Module 06: Telematics
[Learning Session] Telematics & Its Application in Connected and Autonomous Vehicle
Feedback Form - Telematics
Summary - Telematics
Module End Exam - Telematics
Course End Exam - EV Technologies
Course End Exam - EV Technologies
Course 02 - EV Integration
32 Exercises • 36 Learning Materials
Module 01: Chargers and Charging Options
[Learning Session] Types and Levels of EV Chargers
[Quick Knowledge Check] Types and Levels of EV Chargers
[Learning Session] EV Chargers Safety, V2G, Battery Swapping
[Quick Knowledge Check] EV Chargers Safety, V2G, Battery Swapping
Feedback Form - Chargers and Charging Options
Summary - Chargers and Charging Options
Module End Exam - Chargers and Charging Options
Module 02: Charging & Hydrogen Infrastructure
[Learning Session] Charging: Types, Selection of Charger, Public Charging, Battery Swapping
[Quick Knowledge Check] Charging: Types, Selection of Charger, Public Charging, Battery Swapping
[Learning Session] Charging: Grid Liability, Peak Load, Grid Mix
[Quick Knowledge Check] Charging: Grid Liability, Peak Load, Grid Mix
[Learning Session] Charging: Challenges with Renewables for EV Charging, EVs as Green as the Grid
[Quick Knowledge Check] Charging: Challenges with Renewables for EV Charging, EVs as Green as Grid
[Learning Session] Hydrogen Infrastructure: Evolution of Transportation Fuel
[Quick Knowledge Check] Hydrogen Infrastructure: Evolution of Transportation Fuel
[Learning Session] Hydrogen Infrastructure: Hydrogen Production – Colour Codes
[Quick Knowledge Check] Hydrogen Infrastructure: Hydrogen Production – Colour Codes
[Learning Session] Hydrogen Infrastructure: Purity Requirements and Transportation Challenges
[Quick Knowledge Check] Hydrogen Infrastructure: Purity Requirements and Transportation Challenges
[Learning Session] Hydrogen Infrastructure: Transportation & Fueling Station
[Quick Knowledge Check] Hydrogen Infrastructure: Transportation & Fueling Station
Feedback Form - Charging & Hydrogen Infrastructure
Summary - Charging & Hydrogen Infrastructure
Module End Exam - Charging & Hydrogen Infrastructure
Module 03: Vehicle Systems & Dynamics
[Learning Session] Vehicle Dynamics Basics
[Quick Knowledge Check] Vehicle Dynamics Basics
[Learning Session] Pitch, Roll & Yaw
[Quick Knowledge Check] Pitch, Roll & Yaw
[Learning Session] Lateral Dynamics
[Quick Knowledge Check] Lateral Dynamics
[Learning Session] Longitudinal Dynamics
[Quick Knowledge Check] Longitudinal Dynamics
[Learning Session] Key Vehicle Performance Attributes
[Quick Knowledge Check] Key Vehicle Performance Attributes
[Learning Session] Energy Consumption
[Quick Knowledge Check] Energy Consumption
[Learning Session] Road Load Coefficients
[Quick Knowledge Check] Road Load Coefficients
Feedback Form - Vehicle Systems & Dynamics
Summary - Vehicle Systems & Dynamics
Module End Exam - Vehicle Systems & Dynamics
Module 04: ePowertrain Integration
[Learning Session] Vehicle Operating Envelope
[Quick Knowledge Check] Vehicle Operating Envelope
[Learning Session] NVH Sources and Influencing Factors
[Quick Knowledge Check] NVH Sources and Influencing Factors
[Learning Session] Ride & Handling – Influence of Powertrain
[Quick Knowledge Check] Ride & Handling – Influence of Powertrain
[Learning Session] Product Development, Deciding Vehicle Specification
[Quick Knowledge Check] Product Development, Deciding Vehicle Specification
Feedback Form - ePowertrain Integration
Summary - ePowertrain Integration
Module End Exam - ePowertrain Integration
Module 05: Root Cause Analysis & FMEA
[Learning Session] Defects & Failures
[Quick Knowledge Check] Defects & Failures
[Learning Session] Breakdown & Maintainability, Reliability Engineering
[Quick Knowledge Check] Breakdown & Maintainability, Reliability Engineering
[Learning Session] APQP, Design Verification & Validation Plan
[Quick Knowledge Check] APQP, Design Verification & Validation Plan
[Learning Session] Root Cause Analysis and Tools Used
[Quick Knowledge Check] Root Cause Analysis and Tools Used
[Learning Session] Failure Mode and Effects Analysis (FMEA)
[Quick Knowledge Check] Failure Mode and Effects Analysis (FMEA)
[Learning Session] FMEA Classifications & System Modeling for failure resolution
[Quick Knowledge Check] FMEA Classifications & System Modeling for failure resolution
Feedback Form - Root Cause Analysis & FMEA
Summary - Root Cause Analysis & FMEA
Module End Exam - Root Cause Analysis & FMEA
Course End Exam - EV Integration
Course End Exam - EV Integration
Course 03 - Controllers and BMS
43 Exercises • 47 Learning Materials
Module 01: MCU & VCU
[Learning Session] Introduction – Motor Control System Architecture
[Quick Knowledge Check] Introduction – Motor Control System Architecture
[Learning Session] MCU Functions – Torque & Power Control, Thermal Management, Diagnostics
[Quick Knowledge Check] MCU Functions – Torque & Power Control, Thermal Management, Diagnostics
[Learning Session] MCU Functions – Regeneration Control, Calibration
[Quick Knowledge Check] MCU Functions – Regeneration Control, Calibration
[Learning Session] VCU Architecture, VCU Functions – Pedal Response and Drive Mode Selection
[Quick Knowledge Check] VCU Architecture, VCU Functions – Pedal Response and Drive Mode Selection
[Learning Session] VCU Functions – Regeneration Control, Motor & Vehicle Speed Limiters
[Quick Knowledge Check] VCU Functions – Regeneration Control, Motor & Vehicle Speed Limiters
Feedback Form - MCU & VCU
Summary - MCU & VCU
Module End Exam - MCU & VCU
Module 02: Control System Integration & Calibration
[Learning Session] Automotive Controller Development: Challenges
[Quick Knowledge Check] Automotive Controller Development: Challenges
[Learning Session] Automotive Controller Development: Impact of Shorter Product Timelines
[Quick Knowledge Check] Automotive Controller Development: Impact of Shorter Product Timelines
[Learning Session] Automotive Controller Development: Impact of Increase in Complexity
[Quick Knowledge Check] Automotive Controller Development: Impact of Increase in Complexity
[Learning Session] Automotive Controller Development: Impact on Controller Safety & Security
[Quick Knowledge Check] Automotive Controller Development: Impact on Controller Safety & Security
[Learning Session] Controller Development Process in Automotive Industry
[Quick Knowledge Check] Controller Development Process in Automotive Industry
[Learning Session] Controller Hardware
[Quick Knowledge Check] Controller Hardware
[Learning Session] Controller Software: Typical Setup in Automotive Application and Validation
[Quick Knowledge Check] Controller Software: Typical Setup in Automotive Application and Validation
[Learning Session] Automotive Controller Integration Aspects
[Quick Knowledge Check] Automotive Controller Integration Aspects
Feedback Form - Control System Integration & Calibration
Summary - Control System Integration & Calibration
Module End Exam - Control System Integration & Calibration
Module 03: Battery Management System
[Learning Session] BMS – System Architecture, SOC & SoH Estimation
[Quick Knowledge Check] BMS – System Architecture, SOC & SoH Estimation
[Learning Session] Thermal Management
[Quick Knowledge Check] Thermal Management
[Learning Session] Cell Balancing
[Quick Knowledge Check] Cell Balancing
[Learning Session] Communication and Diagnostics
[Quick Knowledge Check] Communication and Diagnostics
[Learning Session] Adaptations and Compensations
[Quick Knowledge Check] Adaptations and Compensations
[Learning Session] Charge Control
[Quick Knowledge Check] Charge Control
[Learning Session] Regenerative Braking Control
[Quick Knowledge Check] Regenerative Braking Control
[Learning Session] Power Limiters
[Quick Knowledge Check] Power Limiters
[Learning Session] Energy Limiters
[Quick Knowledge Check] Energy Limiters
Feedback Form - Battery Management System
Summary - Battery Management System
Module End Exam - Battery Management System
Module 04: Thermal Management in EVs
[Learning Session] Heat Generation & Thermal Runaway
[Quick Knowledge Check] Heat Generation & Thermal Runaway
[Learning Session] Impact of Temperature on Motor Performance
[Quick Knowledge Check] Impact of Temperature on Motor Performance
[Learning Session] Impact of Temperature on Battery Performance
[Quick Knowledge Check] Impact of Temperature on Battery Performance
[Learning Session] Heat Exchange as Applied to EV Subsystems
[Quick Knowledge Check] Heat Exchange as Applied to EV Subsystems
[Learning Session] Battery Thermal Management
[Quick Knowledge Check] Battery Thermal Management
[Learning Session] Motor Thermal Management
[Quick Knowledge Check] Motor Thermal Management
[Learning Session] Illustration of Operating Current Limits
[Quick Knowledge Check] Illustration of Operating Current Limits
[Learning Session] Illustration of Active Cooling
[Quick Knowledge Check] Illustration of Active Cooling
[Learning Session] Coolant Temperature and Flow Power
[Quick Knowledge Check] Coolant Temperature and Flow Power
[Learning Session] Illustration of Battery Thermal Modeling
[Quick Knowledge Check] Illustration of Battery Thermal Modeling
Feedback Form - Thermal Management in EVs
Summary - Thermal Management in EVs
Module End Exam - Thermal Management in EVs
Module 05: EV Safety (Functional & HV)
[Learning Session] System Safety, Malfunctions & Their Impact; Typical Vehicle Level Malfunctions
[Quick Knowledge Check] System Safety, Malfunctions & Their Impact
[Learning Session] Safety – Integration-Related Recalls, Calibration-Related Recalls & Impact
[Quick Knowledge Check] Safety – Integration-Related Recalls, Calibration-Related Recalls & Impact
[Learning Session] ISO 26262 - Functional Safety, ASIL
[Quick Knowledge Check] ISO 26262 - Functional Safety, ASIL
[Learning Session] High Voltage Safety & Ingress Protection
[Quick Knowledge Check] High Voltage Safety & Ingress Protection
[Learning Session] Battery Safety & Crash Protection, Case Studies
[Quick Knowledge Check] Battery Safety & Crash Protection, Case Studies
Feedback Form - EV Safety (Functional & HV)
Summary - EV Safety (Functional & HV)
Module End Exam - EV Safety (Functional & HV)
Course End Exam -Controllers and BMS
Course End Exam -Controllers and BMS
Course 04 - Application Engineering
34 Exercises • 39 Learning Materials
Module 01: Mapping Customer Usage To Failure Modes
[Learning Session] Design Use Cases
[Quick Knowledge Check] Design Use Cases
[Learning Session] Factors Affecting Real-World Performance – Passenger & Loading
[Quick Knowledge Check] Factors Affecting Real-World Performance – Passenger & Loading
[Learning Session] Factors Affecting Real-World Performance–Grade, Climatic Condition, Route Profile
[Quick Knowledge Check] Factors Affecting Real-World Performance – Grade, Climatic Conditions, Route
Factors Affecting Real-World Performance – Driver Behaviors, Virtual Model Based Development Enables
[Quick Knowledge Check] Factors Affecting Performance – Driver Behaviors
Feedback Form - Mapping Customer Usage To Failure Modes
Summary - Mapping Customer Usage To Failure Modes
Module End Exam - Mapping Customer Usage To Failure Modes
Module 02: Application Engineering & Analysis
[Learning Session] Application Engineering
[Quick Knowledge Check] Application Engineering
[Learning Session] Vehicle Powertrain Development Process
[Quick Knowledge Check] Vehicle Powertrain Development Process
[Learning Session] Energy Consumption & Range Sensitivity to Usage Profile
[Quick Knowledge Check] Energy Consumption & Range Sensitivity to Usage Profile
[Learning Session] Vehicle Performance Metrics
[Quick Knowledge Check] Vehicle Performance Metrics
Feedback Form - Application Engineering & Analysis
Summary - Application Engineering & Analysis
Module End Exam - Application Engineering & Analysis
Module 03: Vehicle Specs From Requirements
[Learning Session] Product Development Cycle: Importance of Technical Specifications
[Quick Knowledge Check] Product Development Cycle: Importance of Technical Specifications
[Learning Session] Key Electric Vehicle Specifications
[Quick Knowledge Check] Key Electric Vehicle Specifications
[Learning Session] Significance of Vehicle Specification Parameters
[Quick Knowledge Check] Significance of Vehicle Specification Parameters
Feedback Form - Vehicle Specs From Requirements
Summary - Vehicle Specs From Requirements
Module End Exam - Vehicle Specs from Requirements
Module 04: EV Regulatory Framework
[Learning Session] Vehicle Classifications
[Quick Knowledge Check] Vehicle Classifications
[Learning Session] Global Emission Landscape
[Quick Knowledge Check] Global Emission Landscape
[Learning Session] Evolution of Global Automotive Safety Regulations
[Quick Knowledge Check] Evolution of Global Automotive Safety Regulations
[Learning Session] Typical Vehicle Compliance Framework
[Quick Knowledge Check] Typical Vehicle Compliance Framework
[Learning Session] Barriers for EV Adoption, Policy & Regulation Interventions
[Quick Knowledge Check] Barriers for EV Adoption, Policy & Regulation Interventions
[Learning Session] EV Adoption Trends and Impact of Policy on EV Adoption
[Quick Knowledge Check] EV Adoption Trends and Impact of Policy on EV Adoption
Feedback Form - EV Regulatory Framework
Summary - EV Regulatory Framework
Module End Exam - EV Regulatory Framework
Module 05: EV Supply Chains
[Learning Session] Supplier Strategy & Global Trends
[Quick Knowledge Check] Supplier Strategy & Global Trends
[Learning Session] Supply Chain Trends
[Quick Knowledge Check] Supply Chain Trends
[Learning Session] ICE Vs EV
[Quick Knowledge Check] ICE Vs EV
[Learning Session] EV Battery Value Chain
[Quick Knowledge Check] EV Battery Value Chain
[Learning Session] Traction Motor Value Chain
[Quick Knowledge Check] Traction Motor Value Chain
[Learning Session] Semiconductor & Power Module Value Chain
[Quick Knowledge Check] Semiconductor & Power Module Value Chain
[Learning Session] Supplier Diligence – Way Forward
[Quick Knowledge Check] Supplier Diligence – Way Forward
Feedback Form - EV Supply Chains
Summary - EV Supply Chain
Module End Exam - EV Supply Chains
Module 06: Total Cost of Ownership (TCO) Analysis
[Learning Session] Importance of TCO, CAPEX, OPEX
[Quick Knowledge Check] Importance of TCO, CAPEX, OPEX
[Learning Session] TCO Assumptions, Illustrative TCO Comparison, TCO Estimation
[Quick Knowledge Check] TCO Assumptions, Illustrative TCO Comparison, TCO Estimation
[Learning Session] TCO Calculations: e-Bus Case
[Quick Knowledge Check] TCO Calculations: e-Bus Case
Feedback Form -Total Cost of Ownership (TCO) analysis
Summary - Total Cost of Ownership
Module End Exam - Total Cost of Ownership (TCO) analysis
Course End Exam - Application Engineering
Course End Exam - Application Engineering
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